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Production

Rotors and Gears

INTEC ROTORS specializes in the engineering and production of rotors for screw compressors and gears for transmission systems.

Specifically, INTEC ROTORS has achieved excellence in grinding involute profiles of screw rotors and helical, spur, and cylindrical gears.

Services

INTEC ROTORS, leveraging its extensive expertise since its founding, provides a comprehensive suite of services to its clients, encompassing: engineering, co-engineering, Computational Fluid Dynamics (CFD) simulations, process and product industrialization, prototyping, small to large-scale mass production, and flexible order management, including job order and Kanban systems.

Our production capabilities support processing diameters up to 230 mm and lengths up to 1100 mm, with an annual production capacity exceeding 200,000 parts.

Our distinct advantage lies in our commitment to developing tailored and efficient solutions that precisely meet our clients’ flexibility and quality standards.

INTEC ROTORS’ highly integrated production process includes:

  • Design and Industrialization: Comprehensive design and planning for efficient production.
  • Prototyping and Mass Production: From initial prototypes to high-volume manufacturing.
  • Material Selection: Rigorous selection of materials, prioritizing high-quality steels.
  • Turning: Precision turning utilizing OKUMA CNC lathes.
  • Hobbing: Advanced hobbing with SAMPUTENSILI hobbing machines.
  • Cylindrical Grinding: High-precision cylindrical grinding using STUDER grinding machines.
  • Profile Grinding: Specialized profile grinding with SAMPUTENSILI grinding machines.
  • Testing and Quality Control: Thorough testing and quality assurance using MITUTOYO and KLINGELNBERG measuring machines within a state-of-the-art, temperature-controlled metrology room to ensure optimal accuracy.

Production Process

Why Choose Intec Rotors

  • Easy Access
  • Rapid Response
  • Product and Process Design Consultation
  • Tailored Solutions
  • Prototyping Services
  • Flexible Production for Small and Large Batches
  • Advanced Manufacturing Technologies and Processes
  • Precision and Reliability in Products and Services
  • Corporate, Environmental, and Social Sustainability
  • Confidentiality Assurance
  • Dedicated Pre- and Post-Sales Technical Support

Innovation, Technology, and Precision

Specialized Operations

Rigorous Testing and Final Inspection

Precision Rectification

Automated Production